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Unattended Overnight Milling: What an 8-Slot Disc Changer Is Worth

By Dr. Marcos B. Pesci · · 20 views
Unattended Overnight Milling: What an 8-Slot Disc Changer Is Worth

Spindle speed gets the marketing. Uptime pays the bills. A machine that runs 8 hours a day is idle 16 — and those 16 hours are the cheapest capacity you will ever buy, because you already own the machine.

The multiplier

The DEPRAG D5 Max is a 5-axis dry mill with an 8-slot automatic disc changer for 24-hour unattended processing. The manufacturer reports capacity at roughly 1.6x an ordinary manual disc-change machine.

Apply that to your own numbers. If you currently clear 30 units a day, 1.6x is 48 — without hiring, without a second machine, without more floor space. The delta is work that used to happen while someone stood there and now happens while the building is empty.

What makes unattended actually safe

Automation only pays if you can leave. Three mechanisms make that credible here:

  • RFID tray identification — the machine knows which disc is which, so it cannot run a zirconia strategy on a PMMA blank
  • Servo electric-claw, flexible-mechanism changer — accurate automatic disc replacement rather than a best-effort grab
  • Built-in auto-calibration — drift is corrected between jobs, with no external wiring required

Zero-point quick disc change keeps registration consistent across all 8 slots.

Hardware

  • 1.8 kW, Ø62 mm water-cooled spindle at 60,000 rpm
  • 10-tool automatic magazine
  • INOVANCE spindle and servo motors
  • C5-grade ball screw, H-grade linear guide, 5 µm repeat positioning
  • One-piece cast-aluminium Z-axis base
  • Windows 10 remote control and file transfer; optional ionizer module

Who should not buy this

If your case mix includes glass ceramic, titanium or premilled abutments, this is the wrong machine — it is dry-focused, with no wet circuit to maintain and none to use. The D5 Max is for labs that live in zirconia and PMMA and want to walk in each morning to finished work. If that is not your queue, buy the wet capability instead and skip the automation for now.

Go deeper — full comparisons and specifications

These landing pages carry the complete side-by-side data, configuration options and current offers:

Downloads

Pricing

Request a Quote — 954-874-6325

DEPRAG D5 Max is quoted per configuration — voltage, CAM software, dust collection and freight all change the number.

Call for Price

DEPRAG D5 Max → view the product page

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